Wire and Sheet Gauge Measuring Tool

by Judy Larson
Wire gauge tools are used to measure non-ferrous metals such as copper, brass, aluminum, nickel silver, tungsten, sterling silver, Argentium silver, fine silver, gold and gold-filled, as well as platinum in jewelry making and crafting. It is one of those tools you don't need, until you do. You probably won't use it often, but it is worth having. The first time you need to use it you will understand why.
If you ALWAYS label and put wire and sheet metal away where they belong, you may never need it. If you ALWAYS remember what wire or sheet gauge you are using when you take a project back out after setting it aside for a day or more, you won't need this. If you can tell just by looking at a piece of wire or sheet metal what gauge it is, this tool is not for you. But has there ever been a time you picked up wire thinking it was a particular gauge, only to find it did not work in your project like you expected it to? Well then, this inexpensive tool is for you!

Round wire gauge tools are often paired with rectangular pocket wire gauges. This was not the case when I purchased mine so I am now looking for a small rectangular one to put in my travel tool bag. Both shapes would work equally well for the jewelry maker, but many of the pocket gauges only measure down to 24 gauge, or .020", wire and sheet. Wire wrappers and weavers use much finer wire than that. Most of the 3-5/16" (84mm) diameter round gauges measure down to 36 gauge, or .005". My circular wire gauge tool fits easily in a standard depth desk drawer next to items I use often. I saved the packaging it came in because the tool was easier to store that way. Many rectangular gauges come with sleeves.
Judy Larson's Wire and Sheet Gauge Measuring Tool  - , Tools For Wire Jewelry, Tools, wire and sheet gauge tool
There are different types of wire gauge tools. The one you purchase depends upon where you live, how the wire and sheet metal being used is labeled and sold, and what materials are called for in patterns/tutorials you may be using.

The American Wire Gauge, abbreviated in most writings as AWG, is generally used in North America, and the British Standard Wire Gauge or SWG, sometimes called the Imperial Wire Gauge, is usually but not always used in Great Britain. Most other countries measure wire in millimeters. Canada uses both.

The American Wire Gauge measures wire a bit differently than the Standard Wire Gauge. The 14 gauge silver and gold wire I use to make stack rings measures 16 gauge on the SWG. This small difference is not usually a problem unless exact measurements are needed, such as with jump rings where Interior Diameter (ID) and Outer Diameter (OD) measurements can be critical in chain designs.

And just to confuse us, many industries have their own measurement systems, such as the Society of Automotive Engineering, which uses the SAE Wire Gauge in the automotive and boating industries. Steer clear of gauges not specifically made for and used in jewelry making and crafting.

Since the popularity of the SWG measuring system has fallen over the years, the best bet for the jewelry maker is probably the AWG. If you live in the U.S. you need to purchase the AWG. Sometimes they are labeled as American Standard Wire Gauge. For those of us in the U.S. that live on the northern border, we need to be careful when we visit Canada and purchase wire. Some Canadian wire manufacturers use the SWG measuring system, while others use the AWG system. All U.S. companies use the AWG system.

I am not promoting this particular brand. They are pretty much all the same if purchased from a reputable dealer. The photos of both sides of the packaging and the back side of the gauge are intended to supply you with visual information to help in your search for what will work best for you. My gauge is an AWG with fractions of an inch markings on the back.
Judy Larson's Wire and Sheet Gauge Measuring Tool  - , Tools For Wire Jewelry, Tools, wire and sheet gauge tool
Judy Larson's Wire and Sheet Gauge Measuring Tool  - , Tools For Wire Jewelry, Tools, wire and sheet gauge tool
Judy Larson's Wire and Sheet Gauge Measuring Tool  - , Tools For Wire Jewelry, Tools, wire and sheet gauge tool
How to Use the Gauge
Remember that the gauges are not perfect and that wire and sheet can differ slightly from one supplier to another. Gauges are meant to be used as a guide to help you. If precise and exact measurements are needed, use good digital callipers.
Wire
I straightened quite a few short bits of wire from my scrap box to make Paddled Fringe embellishments and used one of the least straight ones for these photos. I was pretty sure it was 22 gauge, but not positive.

Test for wire gauge with wire that is not super straight: Insert the wire in the 20 gauge hole. Pull the straightest section of the wire out the slot. If it removes easily, move down one gauge and repeat the process. When the wire gets stuck in the slot, as in the photo, that is the gauge of the wire. The other way to test the wire gauge is to do the same thing, but pressing the wire in from the outside of the tool.
Alternate method with straighter wire, thicker wire, or longer wire: Since the measurement slot is longer than the thickness of the gauge, with this method the wire needs to be as straight as possible to push into the slots to determine the gauge. Lay the tool on a flat surface and press the wire down into the slot. Starting in a wire gauge hole larger than you think the wire is, place the tip of the wire inside the hole and then bring the wire down into the slot. Move down one size at a time until the wire does not easily slide into the slot. The wire I used was labeled 18 gauge. When I got to the 17 gauge section, the wire went in the slot but popped back up as it had started to bend. When trying the wire in the 18 gauge slot, it was difficult to press in and also to remove. That meant that it really was 18 gauge.
Judy Larson's Wire and Sheet Gauge Measuring Tool  - Wire, Tools For Wire Jewelry, Tools, wire and sheet gauge tool
Judy Larson's Wire and Sheet Gauge Measuring Tool  - Wire, Tools For Wire Jewelry, Tools, wire and sheet gauge tool
Judy Larson's Wire and Sheet Gauge Measuring Tool  - Wire, Tools For Wire Jewelry, Tools, wire and sheet gauge tool
Sheet
As with measuring wire above, sheet needs to be as flat as possible to push into the slots to determine the gauge. When measuring sheet metal, it is important to measure a factory cut edge with no distortions or burring. An edge you cut, even though flattened, may not provide an accurate reading. If there are no factory cut edges on a piece, consider using reliable digital calipers that can measure thickness further into the piece.

Slide the edge of the sheet metal into a slot larger than what you think the sheet gauge is. The sheet metal went into the 19 gauge slot easily. Working down in size, the sheet would go into the 20 gauge slot, but not at all easily. Do not push the metal in as you know that slot denotes the correct size and pushing the metal in will scratch it. Note: The number 20 is shown in the corner of the piece of sheet metal I used in this photo. I label ALL scrap pieces 1" square and larger so I do not always have to check sheet gauge.
Judy Larson's Wire and Sheet Gauge Measuring Tool  - Sheet, Tools For Wire Jewelry, Tools, wire and sheet gauge tool

Materials

No materials listed

Tools

AWG American Wire Gauge for All Sizes of Wire - Pack of 1
G7-8
  • G7-8
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $11.95
  • Gold Club Price: $8.96
Add to Bag
Wire Gauge by Euro Tool
GAU-144.10
  • GAU-144.10
  • Lesson Quantity: 1.00 pieces
  • Purchase Quantity: 1.00 each
  • Price: $13.97
  • Gold Club Price: $10.48
Add to Bag
Add All Items to Cart
  • Category: Tools
  • Technique(s): Tools